DAY-BY-DAY PLAN FOR ACTIVITIES 

Monday, July 25: 

a.m. 

Disassembling the upright case

Taking off the removable case parts.

Removing the action

Storing the action in an action cradle

Removing the keys

Removing the keyframe

Removing the keybed

Removing the floor / pedal assembly

Removing the toe rail

Documenting the dissassembly process for future reference

Storing screws, hardware for easy retreval later

Setting up a piano tilter

Safely putting the piano on its back for bellywork

p.m.

Stripping old finish from case parts (begin)

Removing the bass strings

Making a paper pattern for the string maker

Bundling the set of bass strings for duplication

Gauging the height of the pressure bar

Removing the treble strings

Miking treble strings

Making a stringing schedule for later reference

 

Tuesday, July 26: 

a.m.

Stripping old finish from case parts (continued)

Regluing loose veneer

Repairing damaged or missing veneer

Lacquer sticking gouges

p.m.

Removing the pressure bar

Removing tuning pins

Making a plywood plate screw / bolt holder

Removing plate screws and bolts

Setting up an engine hoist

Attaching hoist to plate for even lifting of plate

Lifting plate from the piano

Storing plate in safe location

 

Wednesday, July 27:

a.m.

Facilitating choice of stain color

Staining case parts

Matching stain on veneer repairs

p.m.

Regluing loose ribs

Bolting the back together*

Drying the soundboard 

 

Thursday, July 28:

a.m.

Gauging pin tightness*

C.A. treatment of loose pins*

Installing oversize pins*

Replacing broken strings*

Tying broken strings*

p.m.

Making paper pattern of pinfield

Routing out pinfield cavities

Cutting pinblock panels

 

Friday, July 29:

a.m./p.m.

Installing soundboard shims

Brushing techniques for polyurethane finish - first coat

 

Saturday, July 30: 

a.m.

Marking panels for drilling

Drilling pinblock panels

Gluing panels in place

p.m.

Review of any of the week's procedures

Time to share alternative methods

 

......................................................................................................................................................

 

Monday, August 1

a.m.

Buffing techniques between coats - buffing the first coat

Brushing techniques for polyurethane finish - 2nd coat

p.m.

Refinishing the soundboard

Epoxy bridge repair

 

Tuesday, August 2

a.m.

Refinishing cast iron plate

Reinking cast iron plate

p.m.

Reinstalling cast iron plate in piano

Polishing plate bolts and screws

Screwing and bolting cast iron plate in place

 

 

Wednesday, August 3

a.m.

Buffing techniques between coats - buffing the 2nd coat

Brushing techniques for polyurethane finish - 3rd coat

p.m.

Installing polished pressure bar to correct height

Installing new treble strings

Making beckets even at 3 o'clock

 

Thursday, August 4

a.m.

Finish installing treble strings

p.m.

Install new bass strings

Installing new casters

Setting the piano back on it's feet


Friday, August 5

a.m.

Buffing techniques  - buffing the 3rd coat

Applying and polishing deluxing compound

p.m.

Pitching up to tension

Refelting the pedal rail

Polishing and lacquering case hardware and screws

 

Saturday, August 6

a.m.

Reassemble the case

Tie up any loose ends which are unfinished

p.m.

Review of any of the week's procedures

Time to share alternative methods